Engineered for aerospace precision

Custom milling solutions for structural and engine aerospace components

Aerospace

The aerospace industry is one of the most demanding sectors in modern  manufacturing, where every component must meet rigorous standards for precision, strength, weight  reduction, and thermal resistance. Aircraft structures, engines, and interiors are often made from titanium alloys, high-strength stainless steels, aluminum alloys, and heat-resistant superalloys  like Inconel—all of which are notoriously difficult to machine.As a precision tool manufacturer with 20+ years experience, Dohre offer fully customized milling solutions to meet the specific requirements of aerospace manufacturers whether for roughing high-strength metals or achieving ultra-fine finishes on critical surfaces

Industry Solutions

Airframe Structural Parts

Typical Materials: Aluminum alloys, CFRP (Carbon Fiber Reinforced Plastics)

Machining Challenges:Large part sizes, vibration, chip evacuation in high-speed cutting

Dohre Solutions:

  • • High-speed aluminum end mills with sharp cutting edges and polished flutes  for optimal chip evacuation

  • • Custom diamond-coated tools or PCD cutters for composite materials to reduce delamination

  • • Special anti-vibration geometry to ensure surface finish on thin-walled structures

  • • Large-diameter tools for fast roughing with minimal chatter

Landing Gear Components

Typical Materials: A300-series stainless steel, 17-4PH, 4340

Machining Challenges:High hardness, toughness, interrupted cuts, long  tool engagement

Dohre Solutions:

  • • Reinforced carbide substrates with high toughness to resist edge chipping

  • • Multi-flute roughing tools with strong edge geometry for heavy-duty milling

  • • Special corner radius and edge honing for improved durability in interrupted cuts

  • • Advanced coatings (e.g. TiAlSiN) for wear and thermal resistance

Engine Parts (e.g., casings, mounts, disks)

Typical Materials: Inconel 718, Titanium alloys (e.g. Ti-6Al-4V)

Machining Challenges:Heat generation, work hardening, low thermal conductivity

Dohre Solutions:

  • • Carbide end mills with heat-resistant PVD coatings like AlTiN or TiSiN

  • • Optimized low-helix angle geometry to minimize cutting heat and prolong tool life

  • • Customized flute design for stable chip evacuation under high load

  • • Rigid shank designs to reduce tool deflection in deep cavity machining

Interior Components (seats, brackets, panels)

Typical Materials: Aluminum alloys, plastics, composites

Machining Challenges:High surface quality, thin-wall structures, multi-material assemblies

Dohre Solutions:

  • • Sharp-edged finishing tools with mirror-polished flutes for superior surface   finish

  • • Lightweight high-feed end mills for fast cycle times in non-critical parts

  • • Special PCD-tipped or diamond-coated tools for composite panels

  • • Low-vibration tool geometries to maintain tolerance in thin-wall machining

Turbine Blades & Casings

Typical Materials: Titanium, Inconel, Nickel-based superalloys

Machining Challenges:Complex 3D surfaces, heat resistance, low machinability

Dohre Solutions:

  • • Custom 5-axis milling cutters with multi-radius edge profiles for blade contours

  • • Tools with nano-coatings to withstand extreme heat and pressure

  • • Precision-ground flute geometry to ensure dimensional accuracy across complex paths

  • • Balanced tool designs for high-speed finishing in aerospace-grade alloys

Why Choose Dohre for Aerospace

Customer Reviews

Precision and reliability are critical in aerospace manufacturing and that’s exactly what our clients value most in Dohre’s cutting tools. From engine parts to structural components, our end mills and drills have consistently delivered outstanding performance in high-temperature alloys and complex materials.

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